Manufacturing

Tier-1 auto supplier pallet truck conversion

Application
Just-in-time automotive parts plant
Equipment
48 × 24V walkie and rider pallet trucks
Tier-1 auto supplier pallet truck conversion

The challenge

Operators were losing 25 minutes per shift swapping or boost-charging lead-acid packs. Watering chores fell on busy line staff, and capacity faded as shifts progressed.

Our solution

Wattrae supplied 24V / 150Ah LFP packs with on-board matched chargers. Trucks now plug in for 15 minutes during breaks and hold full lift speed all shift.

Results

  • 25 productive minutes recovered per truck per shift

  • Zero watering or acid handling

  • Lift speed stable to end of shift

  • ROI inside 18 months on labor and battery wear

Products used

Products
  • LFP Pallet Truck Battery 24V / 150Ah
  • 24V / 30A on-board matched charger

What the client says

“Our line never waits on a battery any more. The break-time charging behavior change took a week — the productivity gain is permanent.”
— Plant Manager, Tier-1 Auto Supplier

Run the same play for your fleet

Send us your equipment model and shift profile — we'll spec a complete LFP conversion kit.